What Makes a Great Men's Flannel: A Comprehensive Guide

Flannel shirts are timeless. Whether you're tackling a cold winter morning, layering up for fall hikes, or just looking for an effortlessly stylish piece, a great men's flannel is an essential wardrobe staple. But what exactly makes a flannel shirt stand out from the rest?

From fabric quality to construction and fit, there are a few key factors that elevate a flannel shirt from "good" to "great." In this post, we'll break down the top elements to look for in a high-quality men's flannel and why MuskOx flannels check every box.

1. Fabric Quality: Comfort & Warmth

Grand Flannel in Hemlock

When it comes to flannel, the fabric is everything. Traditionally made from cotton, flannel shirts are soft, breathable, and comfortable. But not all cotton flannels are created equal. The best flannels feature fabric that is soft to the touch, yet durable enough to withstand regular wear. Cotton is the most common fabric, known for its breathability and softness, making it perfect for layering or wearing on its own. MuskOx sources its cotton through the Better Cotton™ initiative. Better Cotton™ and the farmers they partner with work to promote biodiversity, water stewardship, soil health, fair and decent working pay and conditions, and an effective management system for farmers. So not only is your MuskOx flannel soft, breathable, and comfortable, it’s also ethically sourced.

2. The Brushed Finish: Softness You Can Feel

Grand Flannel in Camel

One of the signature characteristics of flannel is its brushed texture, which gives it that soft, fuzzy feel. This brushing process involves gently raising the fibers of the fabric, creating a warm and plush finish. High-quality flannel shirts undergo a deep, thorough brushing to achieve that luxurious, cozy feel—without it turning into a lint-covered mess after a few washes. A well-brushed flannel will not only feel great against your skin but will also retain its softness over time, even after multiple washes. Our flannels are designed for rugged adventures while keeping you comfortable every step of the way. Our flannels made from 100% cotton are brushed inside and out for maximum softness, and two times heavier than your average flannel shirt.

3. Fit and Cut: Not Too Tight, Not Too Loose

Grand Flannel (Relaxed Fit) in Sunrise Plaid

The perfect flannel shirt should fit comfortably without being too baggy or too tight. Look for a tailored fit that offers a balance between comfort and style. A semi-fitted or slim fit cut that tapers at the waist will give the shirt a modern look without feeling restrictive. When choosing a flannel, make sure to check the sleeve length, shoulder seams, and chest fit to ensure that the shirt allows for easy movement while still looking sharp. A well-cut flannel can be worn tucked in or left out, depending on your style. From relaxed to classic fit, MuskOx has a great assortment of options as well as a size guide to make sure you’ve chosen the best fit.

4. Construction & Durability: Built to Last

Grand Flannel in Cinnamon

A great flannel shirt is as tough as it is soft. Pay attention to the construction—double-stitched seams and reinforced stress points (like the cuffs, armholes, and buttons) will ensure that the shirt holds up over time. Durable buttons made from materials like wood, metal, or horn will stay in place without popping off after a few washes. Additionally, details like gusseted side seams or a locker loop on the back are small touches that indicate quality craftsmanship. These design elements add durability and functionality to the shirt, making it even more practical. MuskOx flannels include button front and wrist closure, two secure chest pockets, a locker loop, & recycled content buttons.

5. Versatility: From Work to Weekend

Grand Flannel in Navy Plaid (left) & Field Grand Flannel Huntsman Plaid Black (right)

A great flannel shirt should be versatile enough to wear in a variety of settings. It’s an easy go-to for casual days but can also be dressed up or down depending on how you style it. Pair your flannel with jeans and boots for a rugged, outdoor look, or layer it over a T-shirt for a relaxed weekend outfit. The beauty of a quality flannel is its ability to adapt to different occasions. Neutral colors or classic plaids ensure that the shirt pairs well with various pieces in your wardrobe, making it a reliable choice throughout the year.

6. Breathability & Insulation: The Right Balance

Grand Flannel in Lake Blue

Flannel shirts are available in a variety of weights, so choose one that matches your climate and intended use. For warmer weather, opt for a lightweight flannel that offers breathability and layering potential. If you're shopping for colder months, go for a heavier weight to keep you warm while still allowing your body to breathe. MuskOx flannels provide breathable fabric that provides insulation without overheating. The right balance of warmth and ventilation that will keep you comfortable no matter the season.

Final Thoughts: Investing in a Great Flannel

A great men's flannel shirt is more than just a piece of clothing—it’s an investment in both comfort and style. That’s why we take great pride in creating the best flannels here at MuskOx. By paying attention to fabric quality, fit, pattern, and durability, (or by checking out our collection of flannel shirts) you can find a flannel that not only looks great but feels great, too. Whether you're wearing it as part of a layered outfit in the fall or as your go-to shirt for a chilly winter day, a MuskOx flannel will keep you comfortable, stylish, and ready for whatever the season throws at you.